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1. Collect Plastic Bottles
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2. Wash and Flake
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3. Heat and Extrude into Fibre
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4. Spin into Recycled Polyester Yarn
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5. Create Eco-Friendly Products

Our Process

Plastic bottles are collected, washed, flaked and sorted by type and colour, then compressed and bailed. The Plastic flakes are heated and melted to produce both long and short fibres for yarn production. This yarn can be woven or knitted in the same way as conventional fabric, thus helping to create a sustainable system for recycling waste back into everyday products, such as clothing, toys etc.

The Benefits of Our Process

Creating rPET resin suitable for yarn production uses 50% less energy than is needed to manufacture virgin Polyester from scratch, 55% few carbon emissions are released and 20% less water is used. The key point is that landfill is saved – CO2 emissions are saved (if burnt) & most of all – we are saving a finite resource in OIL!
Each stage of the production and manufacture of our fabrics, has been socially and ethically audited and environmentally certified. We manufacture through factories with Fair Trade policies and all are WRAP (Worldwide Responsible Accredited Production) certified so that any waste created during the production process is also recycled.
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Our Customers

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